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Periwinkle - 17ft x 5ft 2in - 155 sq.ft sail area |
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Plan View showing one particular deck layout |
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Frames, bulkheads, and molds laid out on 3mm MDF to be cut as patterns |
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Using lead "Ducks" to hold flexible batten in place while drawing deck camber on patterns |
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Patterns for frames and bulkheads cut from 3mm MDF |
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Using patterns to transfer shapes to 12mm/1/2in marine plywood. Accurate work is essential |
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Some of the frames and bulkheads cut from 12mm/1/2in marine plywood |
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Assembling a mold. Permanent Side Deck Knees and Semi-bulkhead attached to temporary mold |
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Plastic masking tape separates permanent parts from temporary mold to prevent glue sticking mold to hull during assembly |
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A mold made from 19mm/3/4in stock and 12mm/1/2in plywood gussets |
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Two bulkheads, 4 frames, 3 molds, and 1 transom all marked, cut, and assembled. |
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Two bulkheads, 4 frames, 3 molds, and 1 transom all marked, cut, and assembled. |
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Marking stem laminations onto 12mm/1/2in marine plywood. |
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Use good quality jigsaw blades and cut to the line. |
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Laminating inner stem components |
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Transom doubler dry-fitted and screwed into place using silicon bronze screws |
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Transom with doubler dry-fitted. Stem lamination in background |
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Transom doubler dry-fitted with silicon bronze screws |
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Stem and frame #1 dry-assembled |
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Transom doubler glued into position using high-quality epoxy |
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Epoxy squeeze-out cleaned up and given a basic fillet. This will be perfected after curing. |
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Positioning floor timbers on a mold, with space between the inner faces for the centreboard case bedlogs |
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Using a router and a round-over bit to pre-finish the cut-outs in frames before installation. |
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Measuring and marking station locations on the strongback |
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Using diagonal measurement to ensure station locations are square with the centreline |
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Cross-checking squareness using straight-edge, adjustable-square, and string-line |
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String-line down centre of strongback forms the reference for installation of molds, frames, and bulkheads |
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Molds, frames, and bulkheads with legs attached. Transom in foreground without legs, as it will be set on a jig |
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Initial strongback set-up. This shows the shape of the boat for the first time |
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Initial set-up from aft quarter - transom being hand-held in position |
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Cross-spalls are made from high-quality timber, and are firmly attached to the strongback |
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Close-up showing legs attached to a frame |
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Checking frame#1 is vertical. This is a rough check. Later, a plumb-bob will be used for fine adjustment |
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A pre-finished floor-timber fitted to a mold using light screws. The blue tape is to protect the mold from being glued in during planking |
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A deck knee attached to a temporary mold. After planking, the mold will be removed, but the deck knee will be left glued into the hull. |
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Shape starting to appear! |
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Jig to hold transom in correct location |
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Using a plumb-bob to check that a mold is vertical |
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Bracing to hold a mold vertical |
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The scene fifty yards from the workshop door! |
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Marking the edges of the keelson using a batten and ducks. The blue line is a "snapped" chalk line used to mark the centreline of the keelson |
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Keelson dry-fitted to the hull set-up. |
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Narrow strips to the side of the centreline are temporary battens attached to the molds, frames, and bulkheads to hold them vertical |
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Keelson dry-fitted. Note the light plywood box structure which hols the transom in the correct orientation. |
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Close-up of keelson - timber is Silver Quandong (Elaeocarpus grandis), and the screws are silicon bronze |
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Arrangement of keelson, inner-stem, and keelson - all dry-fitted only at this stage |
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Hull form visible. Battens either side of keelson are temporary, and will soon be removed. Note diagonal brace to ensure inner-stem remains vertical. |
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Keelson has taken up a nice, fair curve. Time spent levelling up the stations using a water-level and spirit level will be paid back down the track |
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Plumbob used to establish position of transom reference to the centreline |
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Gluing keelson into position. Thickened epoxy being applied to base of stem, which had just previously been given a coat of un-thickened epoxy to prim |
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The silicon bronze screws are all set in epoxy |
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Plumbob being used to check alignment of stem while keelson is being glued |
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Bevelling molds, bulkheads, and frames for the garboard strake (first plank) |
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Nailing a batten into place along the upper edge location of the first plank |
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Using modified block plane to bevel keelson. The same technique will be used on the sebsequent plank laps |
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Second batten nailed along the cenreline of the boat (on the bevelled keelson) |
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Hot-melt glue used to apply MDF cross-pieces to battens |
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Hot-melt glue used to apply MDF cross-pieces to battens |
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Completed spiling batten showing shape of garboard strake |
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Cutting scarphs on two sheets of 9mm (3/8in) plywood planking material |
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Cutting scarphs on two sheets of 9mm (3/8 in) plywood planking material. |
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Spiling batten laid on the plywood planking material, giving the shape of the garboard strakes |
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Rebates cut in the plank ends. Half of the rebate is cut on one plank and half on the following plank |
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Garboards glued into position, showing the shape of the lower sections of the hull |
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Rebates (gains) at the transom |
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If you look carefully, you will be able to see the hollow sections in the fore-foot |
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Hardwood battens temporarily clamped and screwed to forrard ends of planks to maintain fair curve while glue cures |
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Temporary screws along centreline. After screw removal, the centreline will be planed down to a flat to recieve the external keel batten |
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Spiling batten for broadstrake (plank #2) laid out on planking material |
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Butt-strap at aft end of broadstrake (plank #2). Planks are scarphed in the middle, but the ends are butt-strapped. Screws will be removed when dry. |
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Broadstrakes attached - screws are temporary. |
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Nice hollow in foreward sections |
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Broadstrakes (plank #2) attached |
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Using modified block plane to cut accurate plank-lap bevel. Note lower batten to guide the block plane extension arm |
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Finished bevel on second plank, ready to accept the next plank. |
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Battens delineating upper and lower edges of the next plank. These battens are held by 18 gauge brads, and are easily removed |
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Battens joined together by simple frame work to form a pattern (spiling batten) which will be used to mark out the next plank. |
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Third plank glued into position |
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Long, lean hull shape becoming apparent with third plank attached. There is a lot of 'hollow' in the forrard sections. |
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Fourth plank on Port side. 25mm x 22mm (1" x 7/8") clamping batten attached to ensure fair curve to plank laps |
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Fourth plank glued to starboard side. Clamping batten attached to ensure fair plank lap. |
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Fourth plank, starboard side, with temporary clamping batten attached. |
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Planking 80% done. A long, lean boat - she should be fast! |
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